Saturday, August 29, 2015

Fully Automatic Inverter

This circuit i have made after my PG course for my home and its still working in my home. I dint consider about thermals while designing, without any cooling fan it can able to take 500W of load.

Designed using Diptrace

Fig 1 Schematic for 1KVA inverter
Fig 2 Board layout

Fig 3 3D Model

Started preparing BOM
#
Value
Name
Quantity
1
C19/47uF,50V
CAP250RP
1
2
C20/10uF,50V
CAP250RP
1
3
C11/0.1uF
CAP100
1
4
C12/0.1uF
CAP100
1
5
C23/4.7uF,30V
CAP250RP
1
6
C24/0.1uF
CAP100
1
7
C32/0.1uF
CAP100
1
8
C38/0.1uF
CAP100
1
9
C35/0.1uF
CAP100
1
10
C33/470uF,40V
CAP250RP
1
11
C34/470uF,40V
CAP250RP
1
12
C36/0.1uF
CAP100
1
13
C11/22uF,63V
CAP250RP
1
14
C10/22uF,63V
CAP250RP
1
15
C11/0.1uF
CAP100
1
16
C1/4.7uF,63V
CAP250RP
1
17
C9/4.7uF,63V
CAP250RP
1
18
C2/1uF,63V
CAP250RP
1
19
C14/22uF,50V
CAP250RP
1
20
100n
CAP100
1
21
C29/22uF,50V
CAP250RP
1
22
C25/10uF,30V
CAP250RP
1
23
C22/100uF,40V
CAP250RP
1
24
C21/0.1uF
CAP100
1
25
C4/2.2uF,63V
CAP250RP
1
26
C8/0.1uF
CAP100
1
27
C16/220uF,60V
CAP250RP
1
28
C17/0.1uF
CAP100
1
29
C13/100uF,50V
CAP250RP
1
30
C15/0.1uF
CAP100
1
31
C13/22uF,63V
CAP250RP
1
32
C12/47uF,50V
CAP250RP
1
33
C5/0.1uF
CAP100
1
34
C8/0.1uF
CAP100
1
35
C2,0.22uF,1KV
CAP100
1
36
C27/220uF,50V
CAP250RP
1
37
C28/47uF,50V
CAP250RP
1
38
C31/0.1uF
CAP100
1
39
C7/0.1uF
CAP100
1
40
D18/1N4007
DIODE
1
41
D17/1N4007
DIODE
1
42
D16/1N4007
DIODE
1
43
D15/1N4007
DIODE
1
44
D21/1N4007
DIODE
1
45
D20/1N4007
DIODE
1
46
D19/1N4007
DIODE
1
47
D22/1N4007
DIODE
1
48
D23/1N4148
DIODE_1N4148
1
49
D43/1N4148
DIODE_1N4148
1
50
D42/1N4148
DIODE_1N4148
1
51
D44/1N4148
DIODE_1N4148
1
52
D45/1N4148
DIODE_1N4148
1
53
D31/1N4007
1N4007
1
54
D33/1N5408
1N5408
1
55
D34/1N5408
1N5408
1
56
D32/1N4007
1N4007
1
57
D36/1N4007
1N4007
1
58
D38/1N4148
DIODE_1N4148
1
59
D37/1N4148
DIODE_1N4148
1
60
D39/1N4148
DIODE_1N4148
1
61
D40/1N4148
DIODE_1N4148
1
62
BAT CHARGE IND
LED
1
63
D5/1N4007
1N4007
1
64
D4/1N4007
1N4007
1
65
Z1/4.7V ZENER
ZENER
1
66
D38/1N4007
1N4007
1
67
OVER LOAD
LED
1
68
D29/1N4007
1N4007
1
69
LOW BAT
LED
1
70
D25/1N4007
1N4007
1
71
D24/1N4007
1N4007
1
72
D14/1N4007
1N4007
1
73
D6/1N4148
DIODE_1N4148
1
74
D13/1N4007
1N4007
1
75
D11/1N4007
1N4007
1
76
D12/1N4007
1N4007
1
77
D10/1N4007
1N4007
1
78
D9/1N4007
1N4007
1
79
D7/1N4007
1N4007
1
80
D2/1N4007
1N4007
1
81
D3/1N4007
1N4007
1
82
1n4007
1N4007
1
83
D26/1N4007
1N4007
1
84
D27/1N4007
1N4007
1
85
INV ON
LED
1
86
D8/1N4148
DIODE_1N4148
1
87
AC MAINS ON
LED
1
88
T15/BC547
NPN
1
89
T13/BC557
PNP
1
90
T17/BC557
PNP
1
91
T18/BC557
PNP
1
92
T14/BC557
PNP
1
93
T20/BC547
NPN
1
94
T19/BC547
NPN
1
95
T12/BC557
PNP
1
96
T11/BC557
PNP
1
97
T10/BC557
PNP
1
98
T7/BC547
NPN
1
99
T8/BC547
NPN
1
100
T9/2955T
MJ2955
1
101
T1/BC547
NPN
1
102
T16/BC547
NPN
1
103
T2/BC547
NPN
1
104
T6/BC557
PNP
1
105
T26/IRFZ44N
IRFZ44N
1
106
T25/IRFZ44N
IRFZ44N
1
107
T24/IRFZ44N
IRFZ44N
1
108
T23/IRFZ44N
IRFZ44N
1
109
T22/IRFZ44N
IRFZ44N
1
110
T21/IRFZ44N
IRFZ44N
1
111
R37/15K
RES500
1
112
R53/15K
RES500
1
113
R54/4K7
RES500
1
114
R36/15K
RES500
1
115
R35/1K
RES500
1
116
R56/56K
RES500
1
117
VR4/20K
POT
1
118
R52/4K7
RES500
1
119
R60/10K
RES500
1
120
R61/10K
RES500
1
121
R41/10K
RES500
1
122
R58/2K2
RES500
1
123
VR6/10K
POT
1
124
VR3/20K
POT
1
125
R55/10K
RES500
1
126
R59/10K
RES500
1
127
R62/10K
RES500
1
128
R66/10K
RES500
1
129
R68/10K
RES500
1
130
R78/10K
RES500
1
131
R86/10K
RES500
1
132
R79/2K2
RES500
1
133
R90/10K
RES500
1
134
R85/100K
RES500
1
135
R84/100K
RES500
1
136
R102/100E,5W
RES500
1
137
R82/10K
RES500
1
138
R101/100E,5W
RES500
1
139
R81/2K2
RES500
1
140
R96/10K
RES500
1
141
R12/330K
RES500
1
142
R11/10K
RES500
1
143
R9/100K
RES500
1
144
R10/10K
RES500
1
145
R6/3K3
RES500
1
146
VR2/20K
POT
1
147
R8/3K3
RES500
1
148
R7/10K
RES500
1
149
R5/3K3
RES500
1
150
R98/10K
RES500
1
151
R2/10K
RES500
1
152
R97/100K
RES500
1
153
R3/10K
RES500
1
154
VR1/20K
POT
1
155
R1/10K
RES500
1
156
R83/10K
RES500
1
157
R4/10K
RES500
1
158
R74,27K
RES500
1
159
VR5/20K
POT
1
160
R75/1K
RES500
1
161
R64,22K
RES500
1
162
R65/1K
RES500
1
163
R73/47K
RES500
1
164
R67/47K
RES500
1
165
R38/1K
RES500
1
166
R43/10K
RES500
1
167
R39/10K
RES500
1
168
R71/10K
RES500
1
169
R69/8K2
RES500
1
170
R42/22K
RES500
1
171
R45/68K
RES500
1
172
R42/22K
RES500
1
173
R63/10K
RES500
1
174
R48/22K
RES500
1
175
R51/47K
RES500
1
176
R100/1K
RES500
1
177
R46/10K
RES500
1
178
R49/10K
RES500
1
179
R47/10K
RES500
1
180
R50/10K
RES500
1
181
R99/1K
RES500
1
182
R23/10K
RES500
1
183
R24/22K
RES500
1
184
R22/6K8
RES500
1
185
R21/10K
RES500
1
186
R20/10K
RES500
1
187
R19/47K
RES500
1
188
R18/10K
RES500
1
189
R16/4K7
RES500
1
190
R17/10K
RES500
1
191
R31/3K3
RES500
1
192
R30/1K
RES500
1
193
R33/3K3
RES500
1
194
R26/10K
RES500
1
195
R25/22K
RES500
1
196
R15/680E
RES500
1
197
R28/1K
RES500
1
198
R29/1K
RES500
1
199
R27/3K3
RES500
1
200
R14/47E,2W
RES500
1
201
R83/22E
RES500
1
202
R95/22E
RES500
1
203
R97/22E
RES500
1
204
R34/270K,2W
RES900
1
205
R40/150K
RES500
1
206
R72/47K
RES500
1
207
R77/10K
RES500
1
208
R31/10K
RES500
1
209
R87/22E
RES500
1
210
R89/22E
RES500
1
211
R91/22E
RES500
1
212
R94/0.1E,1W
RES500
1
213
R93/0.1E,2W
RES500
1
214
R92/0.1E,2W
RES500
1
215
R78/2K2
RES500
1
216
R76/1K
RES500
1
217
IC6/SG3524N
SG3524
1
218
IC3/LM324
LM324 DIP
1
219
IC7/LM339
LM339 DIP
1
220
IC2/LM324
LM324 DIP
1
221
T3/TYN612
BT148
1
222
T4/TYN612
BT148
1
223
LM7812
L7812CV
1
224
TR1 PRI
5,5/1.6,3
1
225
TRF SECS
5,5/1.6,4
1
226
CON
5,5/1.6,5
1
227
TR1 SEC
5,5/1.6,6
1
228
AC OUT
5,5/1.6,3
1
229
MCB
5,5/1.6,2
1
230
TRF PRIS
5,5/1.6,2
1
231
BATTERY
5,5/1.6,2
1
232
RELAY
5,5/1.6,8
1
233
BAT
AB9V
1
234
BUZZER
F/TMB
1
235
AC IN 230V/50Hz
5,5/1.6,3
1
236
INV ON/OFF
5,5/1.6,2
1
237
MOC3021
MOC3021N
1
238
IC4/4N35
4N35N
1
239
1C5/4N35
4N35N
1
239


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